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Description: horizontal block-form consists of:
steam cell made of steam modules,
forming cell separated into zones connected with loading device,
cell of additive cooling,
platforms with directing verged to bottom wall of cooling cell,
movable back wall which is moving inside forming cell, cooling cell and on platform.
Block-form is provided with measure device displaying the distance between front and back walls.
Appointment: : block-form is appointed to polyfoam blocks’ of denoted length forming using method of warm processing.
Principe of work:: block-form works occurring in stages process (1-loading of granules, 2-block forming, 3-block cooling, 4-unloading stage), process ends with block producing of necessary size (width, height, length). Length can be changed by working amount of forming cell.
Technical features:
Name of parameter |
Meaning |
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1 |
Dimensions of produced block, mm, not less,
length
thickness,
length |
1000
504
1000-2500 |
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2 |
Capability in a cycle, m3 |
От 0.5 |
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3 |
Block’s length in a cycle, mm, not less |
1000 |
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4 |
Capability of a device, m3/hour, not less:
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4-6 |
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5 |
Quantity of cycles an hour, with vacuuming:
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10 |
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6 |
Blocks’ grade according to all-Union State Standard 15588-86 |
15, 25, 35, 50 |
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7 |
Working (redundancy) steam pressure Pg in a block-form MPa , (atm.), not more |
0,03 (0,3) |
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8 |
Steam temperature in a working form, °С |
104...108 |
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9 |
Steam consumption for forming (max capability), kg/hour |
160...200* |
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10 |
Completion of loading valve |
Pneumatic** |
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11 |
Completion of pushing element |
Pneumatic device |
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12 |
Consumption of compressed air by pneumatic cylinders, m3/hour |
Till 3 |
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13 |
Nominal working pressure of pneumatic cylinders, atm. |
10 |
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14 |
Norm of service, person |
1 |
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15 |
Dimention size, mm: width
length
height |
800
7200
1800 |
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16 |
Mass, kg |
1800 |
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Note: *
* steam generating equipment must provide pressure 5…7 atm., steam capability not less than 200 kg/hour (with vacuuming); Italian pneumatic cylinders “CAMOZZI”. For block-form pneumatic system work compressor is necessary Pg=10 atm. Capability not less than 0,16 m3/min, receiver’s amount 100 l. |
Cycled Block-form (Hermetic) with Semiautomatic Manage Pneumatic System Model SCIP-1030 (1230)
Description: : Horizontal block-form consists of cells made of modules; forming cell faced by stainless steel list, pushing device, closing device, loading device.
Appointment: : block-form is appointed to polyfoam blocks’ of denoted length forming using method of warm processing.
Principe of work: block-form works occurring in stages process which is over with block producing of necessary size (width, height, length).
1-door’s closing stage, 2-loading stage, 3-baking stage, 4-cooling stage, 5-door’s opening stage, 6-ready block’s pushing stage.
Modernization: using of other modifications allows to increase capability and get higher quality of product.
Technical features:
| Name of parameter | Meaning | | 1 | Dimensions of produced block, mm, not less, height, thickness, length | 1000...1200
500...600
2000...2400 | | 2 | Capability in a cycle, m3 | 1,2...1,75 | | 3 | Quantity of cycles, grade 25, not less | 6 | | 4 | Blocks’ grade according to all-Union State Standard 15588-86 | 15, 25, 35, 50 | | 5 | Working steam pressure MPa (atm.), not more | 0,03 (0,3) | | 6 | Steam temperature in a working form, °С | 104...108 | | 7 | Steam consumption for forming (max capability), kg/hour | 160...200 | | 8 | Consumption of compressed air, m3/hour | до 3 | | 9 | Nominal working pressure, (MPa) atm. | 1,0 (10,0) |
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10 |
Norm of service, person |
1-2 |
| 11 | Dimension size, mm: width length height | 1200
4000
2100 | | 12 | Масса, кг | 2500 |
ФОТО: Блок - форма для производства пенопласта.

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